1) Raw Material: Induction Furnaces are using Steel melting scrap, Sponge Iron & Pig Iron/Cast Irons. On an average the ratio of these items is 40% sponge Ir on + 10% Cast Irons or Pi g Iron. The
WhatsAppGet PriceGet A Quote
Billet casting from scrap and sponge iron using induction Furnace
making are Iron Ore and / or Steel Scrap. However, use of intermediate product called sponge iron, mainly in EAF/IF route, is very common and have been adopted widely. Today, India is the largest producer of sponge/direct reduced iron (DRI). Steel scrap is a recyclable material left- over from steel manufacture or
WhatsAppGet PriceGet A Quote
has proposed to increase the production capacity of Sponge iron from 2,53,500 TPA to 2,83,500 TPA, Liquid Steel (by Induction furnaces) production from 96,000 to 2,16,000 TPA, Wire Rods of capacity 90,000 TPA, Ferro Alloys of capacity 10,800 TPA, Power plant of 34 MW to 74 MW capacity (through WHRB and FBC boilers) and to set up a new Coal Washery Unit with an installed capacity of 1,50,000
WhatsAppGet PriceGet A Quote
Blast Furnace
Chhattisgarh having a large number of foundries with induction furnace is the major market for sponge iron. The state also supplies sponge iron to several northern states. Uttar Pradesh is another
WhatsAppGet PriceGet A Quote
induction furnace steel melting. Dear Sirs, In an induction steel melting core less furnace of 9Tons capacity near Hyderabad (India) ,the sponge iron fines of about 70%Fe is used along with Shredded scraps I.S.R.I 211 (imported). The Al2O3 in the sponge iron was found around 6% to 7.5 and sulphur around 0.07 %depending on the sources of supply .
WhatsAppGet PriceGet A Quote
1. Sponge Iron Plant (4x100 TPD) 1,20,000 TPA Sponge Iron 2. Induction Furnaces (3x20 T) with matching LRF & CCM 1,45,800 TPA Billets 3. Rolling Mill TMT Bars1,40,000 TPA , Strips & Structural 4. Cement Grinding Unit 1,00,000 TPA Cement (100% PPC or PSC) 5. Captive Power Plant 16 MW (8 MW WHRB based & 8 MW AFBC based) Power
WhatsAppGet PriceGet A Quote
576 kWh/t – cast iron Speed of melting: 620 kg/h – steel 690 kg/h – cast iron Casting temperature: 1600°C – steel 1450°C – cast iron Hydraulic pump engine: 3 kW The induction crucible furnace was produced by the ABB company in Dortmund, Germany. It is the furnace with the only one crucible.
WhatsAppGet PriceGet A Quote
The induction furnace for melting sponge iron is required to have a large ratio of cross sectional area to volume so that the heat transfer is high and to keep the slag hot and fluid. The induction furnace uses the transformer principle of induction, i.e. when an electrical conductor is placed in a fluctuating magnetic field then a voltage is
WhatsAppGet PriceGet A Quote
Download Table | CHEMICAL ANALYSIS OF RAW MATERIALS. from publication: Studies on direct reduced iron melting in induction furnace | Of late, main problems faced by steelmakers are short supply
WhatsAppGet PriceGet A Quote
calculation of sponge iron recovery in induction furnace. There are forty years of manufacturing history, with three major production bases,over 160 senior R&D engineers and 600+ large and medium-sized digital processing equipment, The first-line technicians and professional after-sales service personnel up to 2,300+ and 200+ respectively
WhatsAppGet PriceGet A Quote
Induction furnaces are an advanced version of the Electric furnaces. These furnaces have the ability to melt large amount metals without any trouble. This furnace save melting time compare to a traditional furnace.
WhatsAppGet PriceGet A Quote
1) Raw Material: Induction Furnaces are using Steel melting scrap, Sponge Iron & Pig Iron/Cast Irons. On an average the ratio of these items is 40% sponge Ir on + 10% Cast Irons or Pi g Iron. The
WhatsAppGet PriceGet A Quote
calculation of sponge iron recovery in induction furnace. There are forty years of manufacturing history, with three major production bases,over 160 senior R&D engineers and 600+ large and medium-sized digital processing equipment, The first-line technicians and professional after-sales service personnel up to 2,300+ and 200+ respectively
WhatsAppGet PriceGet A Quote
1. Sponge Iron Plant (4x100 TPD) 1,20,000 TPA Sponge Iron 2. Induction Furnaces (3x20 T) with matching LRF & CCM 1,45,800 TPA Billets 3. Rolling Mill TMT Bars1,40,000 TPA , Strips & Structural 4. Cement Grinding Unit 1,00,000 TPA Cement (100% PPC or PSC) 5. Captive Power Plant 16 MW (8 MW WHRB based & 8 MW AFBC based) Power
WhatsAppGet PriceGet A Quote
Waste Heat Reduction and Recovery for Improving Furnace Efficiency, Productivity, and Emissions Performance high-temperature furnace can attest to the huge amount of thermal energy beamed into the room. Anywhere or anytime there is an opening in the furnace enclosure, heat is lost by radiation, often at a rapid rate.
WhatsAppGet PriceGet A Quote
5,00,000 TPA M.S. ROLLED PRODUCT CONSISITING OF … Sponge Iron Kilns is used to generate power in WHRB and dolochar / coal is used to generate power from AFBC. 1.5 Production Capacity Products Production Details (TPA) PHASE – I PHASE
calculation of sponge iron recovery in induction furnace Scrap Feeding Arrangement In Induction Furnaces Hkxzo 2019724 Industrial electric arc furnace temperatures can be up to 1,800 C 3,272 F, while laboratory units can exceed 3,000 C 5,432 F. Arc furnaces differ from induction furnaces in. Prices / Quote Recover Chromium From Scrap Metal
WhatsAppGet PriceGet A Quote
1) Raw Material: Induction Furnaces are using Steel melting scrap, Sponge Iron & Pig Iron/Cast Irons. On an average the ratio of these items is 40% sponge Ir on + 10% Cast Irons or Pi g Iron. The
WhatsAppGet PriceGet A Quote
In the present work waste heat recovery system is designed to integrate the heat of waste gas in the sponge iron process. For this purpose a case study of typical sponge iron production process is considered. The waste gas from a sponge iron plant exits at a temperature of around 200-300 C.
WhatsAppGet PriceGet A Quote
After completing the smelting time, the crucible was immediately taken from the furnace and cooled to room temperature and broken to separate the matte bead(s) from the slag (pictures of the spent catalytic converters, the furnace, crucible, and broken crucibles (i.e., iron matte and slag) are shown in Fig. S1, S2, S3 and S4 in the
WhatsAppGet PriceGet A Quote
activities such as operation of Sponge Iron Kiln, Induction Furnace, Rolling Mill for production of steel etc. The back up or standby support power required to meet the fluctuating power generation from WHRB, would be drawn from NESCO which is the local grid and which is part of eastern regional grid.
WhatsAppGet PriceGet A Quote
Different production data requires different charge calculation effort [7]. In the Induction Furnace, the quality of alloy steel produced largely depends on the charge mix, quality of scrap and additives and effective optimization model. This work is used to develop charge calculation program for target steel in Induction Furnace.
WhatsAppGet PriceGet A Quote
576 kWh/t – cast iron Speed of melting: 620 kg/h – steel 690 kg/h – cast iron Casting temperature: 1600°C – steel 1450°C – cast iron Hydraulic pump engine: 3 kW The induction crucible furnace was produced by the ABB company in Dortmund, Germany. It is the furnace with the only one crucible.
WhatsAppGet PriceGet A Quote
In the present work waste heat recovery system is designed to integrate the heat of waste gas in the sponge iron process. For this purpose a case study of typical sponge iron production process is considered. The waste gas from a sponge iron plant exits at a temperature of around 200-300 C.
WhatsAppGet PriceGet A Quote
calculation of sponge iron recovery in induction furnace. There are forty years of manufacturing history, with three major production bases,over 160 senior R&D engineers and 600+ large and medium-sized digital processing equipment, The first-line technicians and professional after-sales service personnel up to 2,300+ and 200+ respectively.Introducing advanced technology and craftsmanship
WhatsAppGet PriceGet A Quote
Because of use of direct reduced iron the trace elements in the steel made in the induction furnace remains under control. The liquid steel is the desired output of the induction furnace. The quantity depends upon the capacity of the furnace, and the quality depends upon the raw materials and the steel composition.
WhatsAppGet PriceGet A Quote
Table 6.11: Surface temperatures of induction heating furnaces 35 Table 6.12: Common monitorable parameters in fuel-fired furnaces 37 Table 6.13: Common monitorable parameters in induction heating furnace 37 Table 6.14: Typical performance indicators for forging furnaces 37 Table 6.15:Waste heat recovery from rotary kiln in sponge industry 40
WhatsAppGet PriceGet A Quote
recovery they will be treated in high efficiency ESP and discharged into the atmosphere through stack whose height will be in accordance with CPCB norms. B) Steel Melting Shop Initially scrap & other metallics such as sponge iron will be charged into the induction furnace. After
WhatsAppGet PriceGet A Quote
In Bengal, about 500 units are engaged in sponge iron, rolling mills and steel making through the Induction Furnace route. All these units are suffering along with mills in other states in the
WhatsAppGet PriceGet A Quote
Laboratory has made an attempt to melt sponge iron in induction furnaces and optimize its melting behavour. It is possible to use continuous charging arrangements for melting of l(X)% sponge iron in induction furnace. Introduction Steel scrap is normally the feed stock for the production of steel in induction furnace.
WhatsAppGet PriceGet A Quote
Waste Heat Reduction and Recovery for Improving Furnace Efficiency, Productivity, and Emissions Performance high-temperature furnace can attest to the huge amount of thermal energy beamed into the room. Anywhere or anytime there is an opening in the furnace enclosure, heat is lost by radiation, often at a rapid rate.
WhatsAppGet PriceGet A Quote
WhatsAPP خدمة 24 ساعة عبر الإنترنت
24 ساعة الدردشة عبر الإنترنت
